Case Study: Ball Aerosol Packaging UK

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Case Study: Ball Aerosol Packaging UK

Our Custom Temperature-Controlled Solution for Ball Aerosol Packaging UK

In the world of high-precision manufacturing, "close enough" isn't good enough especially when it comes to the environment where products are created. We are excited to share the details of one of our latest projects: a bespoke, insulated internal building designed specifically for Ball Aerosol Packaging UK.

The Challenge: Maintaining the "Goldilocks" Zone

Ball Aerosol Packaging is a leader in their field, and their manufacturing process requires strict adherence to ambient temperature needs. When working with aerosol components, even minor fluctuations in temperature can impact the integrity of the materials or the efficiency of the machinery.

They needed a structure that could:

  • Fit seamlessly within their existing facility.
  • Provide superior thermal insulation.
  • Withstand the rigors of an active industrial environment.
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The Solution: A Building Within a Building

We developed a custom-engineered, insulated steel structure tailored to their exact footprint. By utilizing high-specification cladding and precision-fit roller doors, we created a self-contained environment that shields their manufacturing process from the external temperature shifts of the larger warehouse.

Key Features of the Build:

  • Advanced Insulation: Designed to maintain a steady ambient temperature year-round.
  • Industrial Durability: Built with high-grade steel to ensure a long lifecycle in a busy plant.
  • Operational Efficiency: Features large-scale roller shutters for easy access and workflow continuity.
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Why Temperature Control Matters

For many of our clients in the manufacturing and pharmaceutical sectors, temperature control is more than just comfort—it’s about sustainability and quality assurance. An insulated environment reduces the energy load required to heat or cool a space, lowering overheads and carbon footprints simultaneously.

Feature Category Technical Specification & Benefit
Thermal Performance
  • Thermal Bridge Prevention: Precision-engineered joints eliminate cold spots for a completely airtight thermal envelope.
  • High-Spec Composite Paneling: Fire-rated, high-density insulation for temperature regulation and acoustic dampening.
Operational Access
  • Rapid-Action Access: Heavy-duty roller shutters designed for frequent use without compromising internal climate.
  • Integrated Ventilation: Strategic louver placement maintains airflow while shielding the internal environment.
Long-Term Value
  • Reduced HVAC Load: Heating/cooling a smaller volume significantly lowers monthly energy overheads.
  • Condensation Control: Specialized cladding prevents moisture buildup, protecting sensitive electronics and machinery.
  • Modular Versatility: Design allows for future reconfiguration or expansion as production needs change.
Sustainability
  • Carbon Footprint Reduction: Optimized thermal efficiency directly supports corporate ESG targets.
  • Galvanized Steel Framing: Ensures a maintenance-free structure with a decades-long lifecycle.

Why Steel Build Masters for Internal Units?

  • Custom Footprints: We don't do "off the shelf." Every build is mapped to your specific floor plan.
  • Compliance Guaranteed: Our structures meet all UK building regulations and fire safety standards for industrial settings.
  • Turnkey Service: From initial CAD design and temperature requirements analysis to the final screw, we manage the entire process.

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  • Max King
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